Rigid Flex PCB Manufacturer: Innovative Solutions for Complex Applications

Rigid flex PCBs are a versatile solution that combines the strengths of both rigid and flexible circuit board technologies, making them suitable for a wide range of industrial applications. These rigid flex circuit boards consist of multiple layers of flexible circuit substrates that are either internally or externally connected to rigid sections. This unique construction allows the substrates to bend, twist, and fold, adapting to the specific shape requirements of various applications. As a leading rigid flex PCB manufacturer in the US, Creative Hi-Tech specializes in producing custom rigid flex circuit boards tailored to meet your exact specifications.

Creative Hi-Tech’s Rigid Flex PCB Manufacturing Capabilities

At Creative Hi-Tech, we handle large volumes of rigid flex PCB orders annually, catering to a diverse client base from startups to large OEMs. Our extensive capabilities ensure that we consistently deliver high-quality products that meet our clients' needs.

General Capabilities:

• Quick turn and prototype production
• Blind, buried, and micro vias
• Via in pad with options for non-conductive, conductive, and copper plugs
• Single-layer, double-layer, and multilayer rigid flex PCBs with variable flex thicknesses
• Surface mount and through-hole assembly options

Product Specific Features:

• Materials: FR4, polyimide, lead-free compatible FR4, high-speed digital materials, RF and microwave-compatible materials, metal core (aluminum) materials with high thermal conductivity
• Copper Thicknesses: 9, 12, 18, and 35 µm
• Surface Finishes: OSP, plated Ni/Au, immersion Ni/Au, immersion tin, lead-free HASL
• Stiffener Materials: FR4, steel, and aluminum
• Other Specifications:
  • Minimum line spacing: 125/125 µm
  • Minimum annual ring: 150 µm
  • Drill aspect ratio: 15:1
  • Drill to copper (outer layers): 8 MIL
  • Drill to copper (inner layers): 10 MIL
  • Minimum soldermask dam: 100 µm
  • Minimum pitch: 0.5 mm
  • Copper thickness: 0.5 oz. - 4 oz.
  • Copper to board edge: 0.007″
  • Coverlay opening: 0.003″
  • Minimum hole size: 0.004″
  • Controlled depth drilling and sequential lamination available

Benefits of Rigid Flex Circuit Boards

Rigid flex circuit boards offer several advantages, making them an excellent choice for both consumer and industrial electronics:

• Space Efficiency: Their design flexibility allows them to fit into compact and irregularly shaped devices, ideal for miniaturized applications.
• Reduced Weight and Complexity: The absence of cables or connectors between the rigid and flexible sections reduces overall system weight and complexity.
• Enhanced Reliability: Fewer interconnects translate to improved reliability and lower risk of connection failure.
• High-Temperature Tolerance: Constructed with durable polyimide materials, these boards can withstand extreme temperatures, making them suitable for critical applications in aerospace, defense, and other industries.
• Cost-Effective Manufacturing: With fewer connectors and reduced material requirements, rigid flex PCBs can help lower both material costs and assembly times.
• Durability in Harsh Environments: Our rigid flex PCBs are engineered to withstand harsh environmental conditions, including exposure to chemicals, UV radiation, vibrations, and temperature fluctuations.

Certifications and Standards

As a prominent rigid flex PCB manufacturer, Creative Hi-Tech adheres to stringent quality standards to ensure the reliability and performance of our products:

• IPC-WHMA-A-610 Compliant
• IPC-CC-830B Compliant
• All assemblies meet IPC-A-610-D & ANSI/J-STD-001 standards

Applications of Rigid Flex Circuit Boards

Creative Hi-Tech's rigid flex circuit boards are trusted across a variety of industries, including:

• Consumer Electronics
• LED Lighting
• Contract Manufacturing
• High-Speed Digital Instrumentation
• Power Electronics
• RF and Microwave Equipment
• General Instrumentation

At Creative Hi-Tech, we pride ourselves on delivering high-quality, value-driven rigid flex PCBs, whether you need a small batch or a large production run. As a recognized leader among rigid flex PCB manufacturers, we are committed to helping you save on costs and time for your projects. Contact us today to discuss your needs, and let our experts provide the ideal solution for your application.